37 Suppository moulds and mould calibration Methods of preparation of suppositories and pessaries Containers, labelling and patient advice for suppositories and pessaries Drug administration by the rectum can be used for local or systemic action. Dosage forms used include suppositories, rectal tablets, capsules, ointments and enemas. Vaginal administration can be for both local and systemic action, using pessaries and vaginal formulations of tablets, capsules, solutions, sprays, creams, ointments and foams. This chapter gives details of how suppositories and pessaries are prepared extemporaneously, the substances and equipment used in their preparation, the calculations involved and patient advice. A number of criteria can be identified as desirable in an ideal base, including: Melt at, or just below, body temperature or dissolve in body fluids Solidify quickly after melting Easily moulded and removed from the mould Chemically stable even when molten Release the active ingredient readily Theobroma oil, a naturally occurring oil, has a melting point range of 30–36°C and so readily melts in the body. It liquefies easily on heating but sets rapidly when cooled. It is also bland, therefore no irritation occurs. The main technical difficulty is the ease with which lower melting point polymorphic forms of theobroma oil are formed. The stable β-form has a melting point of 34.5°C and forms after melting at 36°C and slowly cooling. If it is overheated, the unstable α-form (melting point 23°C) and γ-form (melting point 19°C) are produced. These forms will eventually return to the stable form but this may take several days. The melting point is a problem in hot climates and can be reduced further by the addition of a soluble drug. The latter effect can be counteracted by adding beeswax (up to 10%), but care must be taken not to raise the melting point too high, as the suppository would not melt in the rectum. In addition, theobroma oil is prone to oxidation. Theobroma oil shrinks only slightly on cooling and therefore tends to stick to the suppository mould; thus requiring a mould lubricant. The viscosity of the melted fats is lower than that of theobroma oil. As a result there is a greater risk of drug particles sedimenting during preparation leading to a lack of uniform drug distribution. This problem is partly compensated for in that these bases set very quickly These bases become brittle if cooled too rapidly, so should not be refrigerated during preparation These bases are produced in series of grades, each with different hardness and melting point ranges. These can be used to compensate for melting point reduction by soluble drugs. However, release and absorption of the drug in the body may vary depending on the base being used. Further information on these bases can be found in the Pharmaceutical Codex (1994). The macrogol bases have a number of disadvantages. They are hygroscopic, which means they must be carefully stored, and this could lead to irritation of the rectal mucosa. This latter disadvantage can be alleviated by dipping the suppository in water prior to insertion. They become brittle if cooled too quickly and also may become brittle on storage. Incompatibility with several drugs and packaging materials, e.g. benzocaine and plastic, may limit their use. In addition, crystal growth occurs, with some drugs causing irritation to the rectal mucosa and may prolong dissolution times. Suppositories are made using a metal or plastic suppository mould. Traditional metal moulds (Fig. 37.1) are in two halves which are clamped together with a screw. The internal surface is normally plated to ensure that the suppositories have a smooth surface. 1. When calculating the quantity of ingredients it is necessary to prepare excess due to unavoidable wastage. Usually, an excess of two should be calculated for, e.g. to prepare 12 suppositories, calculate for 14. 2. The mould should be carefully washed and dried. 3. Ensure that the two halves fit together correctly. This is necessary to ensure that there is no leakage of material. They usually have code letters and/or numbers which should match. 4. For some bases the mould will need to be lubricated. The lubricants are given in Table 37.1. Table 37.1 Lubricants for use with suppository bases
Suppositories and pessaries
Introduction
Suppository bases
The fatty bases
Theobroma oil
Synthetic fats
Water-soluble and water-miscible bases
Macrogols
Preparation of suppositories
Preparation of suppositories containing an active ingredient which is insoluble in the base
Base
Lubricant
Theobroma oil
Soap spirit
Glycerol-gelatin base
Almond oil, liquid paraffin
Synthetic fats
No lubricant required
Macrogols
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Suppositories and pessaries
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