Ventilators
The internal machinery of mechanical ventilators is not considered an important source of bacterial contamination of inhaled air
(62). In the 1960s, the use of a high-efficiency bacterial filter interposed between the machinery and the main breathing circuit was advocated to eliminate contaminants from the driving gas and to prevent retrograde contamination of the machine by patients
(63). The filters were shown, however, to alter the function of the ventilators by impeding high gas flows. Later studies have not shown that a filter placed between the inspiratory phase circuit and the patient prevents infection
(64,
65).
Placement of a filter or condensate trap on the expiratory limb of the mechanical-ventilator circuit may help prevent cross-contamination of the ventilated patient’s immediate environment
(66), but the importance of such filters in preventing HAP has not been demonstrated (
29,
67).
Periodic sterilization or high-level disinfection of the internal ventilator machinery is unnecessary; however, ventilator circuits should be sterilized or subjected to high-level disinfection between patient uses (
68). Failure to properly clean and sterilize ventilator circuits between patients has led to outbreaks with
Pseudomonas aeruginosa (69),
Bacillus cereus (70), and
Acinetobacter species
(71). The failure to properly disinfect ventilator temperature probes between patients has led to outbreaks of
Burkholderia cepacia pneumonia
(72).
Nebulizer Equipment
Nebulizers have been a significant source of HAP. Nebulizers with large-volume (>500 mL) reservoirs, including those used in intermittent positive-pressure breathing (IPPB) machines and ultrasonic or spinning-disk roomair “humidifiers,” pose the greatest risk of pneumonia to patients, probably because of the total amount of aerosol they generate (
73). Other types of nebulizers include smallvolume nebulizers for administration of medications, most commonly bronchodilators. Such small-volume nebulizers may be placed in the inspiratory circuit of mechanical ventilators or handheld.
Nebulizers used in association with mechanical ventilators may be inserted into the inspiratory phase tubing of the mechanical ventilator circuit for the administration of medications or used to provide humidification of air. In-line medication nebulizers may become contaminated by reflux of tubing condensate
(74) or use of contaminated solutions
(75). Contaminated nebulizers may then lead to HAP via direct instillation of pathogenic bacteria into the lung
(76,
77). Botman and de Krieger
(78) demonstrated that small-volume nebulizers frequently become colonized with pathogenic bacteria, and that nebulizers are associated with an increased risk of respiratory colonization of patients. The risk of pneumonia is related to the production of contaminated bacterial droplets <4 µm in diameter
(50). Particles larger than 10 µm are trapped in the nasopharynx or trachea, whereas particles smaller
than 4 µm may be delivered into the patient’s terminal bronchioles and alveoli. Craven et al.
(50) emphasized that the risk of pneumonia is related to the size and number of the aerosol particles, the concentration of pathogenic bacteria, and whether aerosol particles are delivered directly into the endotracheal tube or into the oropharynx. The temperature of the reservoir fluid is also critically important, because most healthcare-associated pathogens cannot survive for long periods in distilled water or saline at temperatures above 50°C. Decreases in the frequency of nebulizer contamination were shown to relate to decreases in the occurrence of necrotizing pneumonia
(49).
In addition to the previously mentioned mechanisms of contamination, in-line, fine-particle nebulizers used to humidify air mixed with oxygen from a wall oxygen outlet may become contaminated when ambient air contains bacteria
(79).
Contaminated nebulizers have been responsible for several outbreaks. Four cases of
Legionella pneumophila pneumonia resulted when contaminated tap water was used in jet nebulizers to humidify oxygen administered by face mask
(80). Failure to disinfect nebulizers between patients led to an outbreak of
Serratia marcescens pneumonia
(75). Use of contaminated ultrasonic nebulizers in IPPB machines has led to infections with
S. marcescens (81,
82) and
P. aeruginosa (83). Use of contaminated inhaled budesonide with sulbutamol through nebulizers led to seven cases of
B. cepacia bacteremia in a pediatric ICU
(77). In 2005, six pediatric cases of
Ralstonia spp. infections were related to the use of a particular brand of oxygen delivery device
(84).
Mechanical Ventilation with Humidification
Humidification of inspiratory air is an important aspect of ventilator management. Humidification may be achieved by bubble-through humidifiers, which produce minimal aerosols, or wick humidifiers, which produce no aerosols
(85). Bubble-through humidifiers are usually heated to temperatures that reduce or eliminate bacterial pathogens
(86). For these reasons, current humidification practices are not believed to pose a significant risk of pneumonia to ventilated patients (
73). However, one study that purposely used contaminated water found that although colony counts in bubble-through humidifiers decreased with time, viable microorganisms remained throughout the study
(86). Further, when bubble-through humidifiers were heated, both condensate and effluent gas rapidly became contaminated. Additional studies are required of actual ventilators in use to assess the importance of humidification as a risk factor for HAP
(87). It is currently recommended that sterile water be used to fill these humidifiers (
29) because tap or distilled water may harbor relatively heat-resistant pathogens
(80,
85,
88,
89,
90 and 91).
A potential risk factor for pneumonia in patients using mechanical ventilation with humidification is the condensate that forms in the inspiratory-phase tubing of the ventilator circuit. This condensate forms as a result of the difference in the temperatures of the inspiratory-phase gas and ambient air. Condensate formation is increased if the tubing is unheated compared to the use of heated bubble-through humidifiers. Both the ventilator tubing and condensate rapidly become colonized by gram-negative and gram-positive bacteria during use. The colonizing pathogens originate from the patient, and thus, the highest levels of bacteria are closest to the endotracheal tube, with lower levels near the humidifier reservoir. Craven et al.
(88) demonstrated that 33% of inspiratory circuits became colonized by oropharyngeal flora from the patient within 2 hours of use, and 80% were colonized within 24 hours of use. They hypothesized that spillage of this contaminated fluid into the patient’s respiratory tract, as might occur during procedures such as patient suctioning or transportation for clinical studies, might lead to HAP. Contaminated condensate can also serve as a reservoir for respiratory pathogens, which can be transmitted person to person via the hands of medical personnel if staff members fail to wash their hands following ventilator manipulation.
The frequency of ventilator tubing changes and its relationship to the incidence of HAP has been investigated by several research groups (
Table 66-1). In a landmark study, Craven et al.
(99) reported that ventilator tubing could be safely changed every 48 hours as opposed to the then-recommended 24-hour changes. After many years and multiple investigations (
Table 66-1), current data indicate that breathing circuits, including all its variable components, should not be changed on a routine basis, and individual components should be replaced only when they malfunction or become visibly contaminated (
68,
100).
Filling the in-line humidifier with contaminated water has led to an outbreak of
Pseudomonas fluorescens infections
(101). The reuse of inadequately disinfected ventilator circuits has led to outbreaks with
Acinetobacter species
(71,
102) and
Pseudomonas species
(103). Reusable ventilator tubing should be thoroughly cleaned and dried after patient use and then sterilized with ethylene oxide gas, subjected to high-level disinfection with a Food and Drug Administration (FDA)-cleared chemical sterilant, or pasteurized (see
Chapters 80 and
81). Only sterile water should be used in humidifiers and nebulizers.
Condensate formation can be eliminated by the use of a heat-moisture exchanger (HME) or a hygroscopic condenser humidifier (also known as an “artificial nose”)
(104,
105). The HME eliminates the need for a humidifier by recycling heat and moisture exhaled by the patient. Because a humidifier is not used, no condensate forms in the inspiratory tubing of the ventilator circuit. Thus, bacterial colonization of the tubing is avoided. Some authorities still advocate to routinely change the HME every 5 to 7 days or as clinically indicated
(100). Potential problems with HMEs include increased dead space and resistance to breathing, and leakage around the endotracheal tube with drying of sputum and blockage of the tracheobronchial tree
(106). Several investigators have reported on the use of an HME
(107,
108,
109,
110,
111,
112,
113,
114,
115,
116,
117 and 118). Prospective studies demonstrate that changing HMEs every 48 to 72 hours rather than every 24 hours did not affect their efficacy or the incidence of HAP
(115,
119,
120 and 121). In addition, randomized studies found no difference in the infection rates of patients assigned to a hydrophobic HME or a hygroscopic HME
(113,
118,
119,
122,
123). Multiple randomized trials have compared the rates of VAP in patients in whom an in-line HME was used compared to patients managed with a conventional heated-wire humidifier
(109,
112,
113 and 114,
116,
117,
124). The rates of pneumonia were lower with use of the HME (range of relative risks (RRs), 0.35-0.85); one study reached statistical significance
(117). Use of the HME was speculated to be cost-effective and reduces the rate of late-onset, ventilator-related HAP
(117,
125), but recent guidelines state that despite the fact that HME reduces colonization, the role of HME in VAP prevention is not clear and remains questionable (
5,
100,
126).
Manual Ventilation Bags
Manual ventilation bags are used for urgent ventilation, during routine suctioning of the intubated patient, during transport of the intubated patient, and to ventilate patients during chest physiotherapy. The exterior surface and connecting port of manual ventilation bags are routinely contaminated during use. Secretions left in the bag may be aerosolized and/or sprayed into the lower respiratory tract of patients. Further, the exterior surface may serve as a reservoir for pathogens transmitted person to person on the hands of healthcare personnel. Contaminated manual ventilation bags have been linked to epidemics of HAP and VAP related to specific microorganisms
(102,
127,
128 and 129). Thompson et al.
(130) demonstrated that, in patients with gram-negative bacteria in their sputum, 71% of the manual ventilation bag valves and 29% of the air samples taken from the exhalation valve assemblies were culture positive for the same microorganisms. Weber et al.
(131) cultured the interior and exterior surfaces of manual ventilation bags used on 14 ICU patients whose respiratory tracts were colonized or infected. Overall, 51 simultaneous cultures of manual ventilation bag components resulted in the following findings: (a) the manual ventilation bag exterior surface was culture positive 100% of the time; (b) the manual ventilation bag exhalation port was culture positive 96% of the time; and (c) the manual ventilation bag interior surfaces were culture positive only 12% of the time. In three instances (6%), the manual ventilation bag port became colonized with a pathogen prior to its appearance in the patient’s respiratory tract, suggesting that the manual ventilation bag was the source for the colonizing pathogen.
Contaminated manual ventilation bags may serve as a source for healthcare-associated infection by colonizing the hands of medical personnel who then may cross-transmit such pathogens directly to other patients or to respiratory or other medical equipment, and by introducing pathogens into patients. The following guidelines have been suggested
for the prevention of healthcare-associated respiratory tract infections associated with manual ventilation bags
(131). First, all medical personnel should wash their hands before and immediately after any contact with patients or potentially contaminated equipment such as manual ventilation bags. Second, manual ventilation bags should be sterilized or subjected to high-level disinfection between patients (
68). Third, the manual ventilation bag should be cleaned of visible secretions daily and then disinfected with alcohol (
68). Both the exterior surface and the manual ventilation bag exhalation valve should be disinfected. The interior surface does not need to be disinfected during routine use. When reprocessed in an appropriate area of the ICU or in central processing, if tenacious sputum cannot be removed from the exhalation port, the port should be disassembled, cleaned, and sterilized or subjected to high-level disinfection.